Metro Solid Waste Authority: A Timely Onsite Repair

At a Glance

This project showcases a successful cylinder repair for the Metro Solid Waste Authority, which delivered significant cost savings. Despite encountering challenges due to the complexity and size of the equipment, our team delivered a high-quality repair at a fraction of the replacement cost (approximately 30%). Through innovative problem-solving, meticulous machining, and expert welding, we provided a cost-effective solution that met new specifications and exceeded customer expectations.

The Challenges

The Metro Solid Waste Authority faced a critical equipment failure. The cylinder experienced a rare and significant failure, likely a cracked body tube. This failure occurred within a facility with minimal downtime tolerance, creating a tight deadline for repairs. The repair itself presented several significant challenges:

• Extensive Component Replacement: The repair scope included replacing most major components of the cylinder.
• Design Modifications: Modifications were made to increase service life and minimize down time through field repairable components
• Logistical Hurdles: The sheer size and complexity of the equipment posed logistical challenges for machining, assembly, and overall project execution.
• Time Constraints: The need to minimize downtime for the waste authority added pressure.

The Solutions

Our team implemented a strategic and collaborative approach to address the complex repair challenges. The project involved a coordinated effort across various disciplines, including:

• Skilled Machining: The team successfully machined the necessary components, overcoming the size limitations of the equipment through creative problem-solving.
• Expert Welding: Welding expertise played a crucial role in ensuring the integrity of the repair.
• Meticulous Assembly and Testing: The team disassembled, honed, assembled, and tested the repaired cylinder to ensure optimal performance.
• Design Enhancements: Design modifications were made to improve future repairability and reduce the labor required for subsequent maintenance.

The Benefits

• Significant Cost Savings: Reduced repair costs compared to replacement.
• Minimized Downtime: Provided a readily available spare part, reducing operational disruptions.
• Equipment Reliability: Ensured the continued operation of equipment.